Workshop/Vacuum Former: Difference between revisions

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'''The vacuum former is currently out of order and under restoration - it failed its past PAT test and needs a new ceramic heating element (on order).'''
'''The vacuum former is currently out of order and under restoration - it failed its past PAT test'''


This machine is used to form thin plastic shells around molds, or forms, held on the movable platten. A small vacuum pump is used to evacuate all the air from around the form and to suck the plastic tightly around it. After the plastic has cooled sufficiently the pump can be reversed to "blow" the plastic off the form.
This machine is used to form thin plastic shells around molds, or forms, held on the movable platten. A small vacuum pump is used to evacuate all the air from around the form and to suck the plastic tightly around it. After the plastic has cooled sufficiently the pump can be reversed to "blow" the plastic off the form.


The heating element has been replaced, but it still needs re-certifying as electrically safe.
It also needs a new vacpumnp/motor.


== Ceramic heating elements ==
== Ceramic heating elements ==
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[[File:Vacuum-former-broken-ceramic-element.jpg|250px|thumb|right|This flat element arrived with the machine already broken.]]
[[File:Vacuum-former-broken-ceramic-element.jpg|250px|thumb|right|This flat element arrived with the machine already broken.]]


A number of heating elements are used to soften the plastic prior to forming. Unfortunately one is currently broken and is probably the cause of the failed PAT test. There are two different styles of elements - long thin rectangles used on the front and back edges and slight stubbier ones used in the centre. This allows the inner and outer sections to be turned on independently.
A number of heating elements are used to soften the plastic prior to forming. There are two different styles of elements - long thin rectangles used on the front and back edges and slight stubbier ones used in the centre. This allows the inner and outer sections to be turned on independently.


It is difficult to find long, flat heating elements with the correct dimensions (245 mm x 60 mm) but the companion element is of the curved style, readily available from eBay/[http://www.aliexpress.com/item/IR-Ceramic-Heater-Board-240-60MM-220V-230V-250W-White-Flat-Acr-Top-Upper-Infrared-Ceramic/1672912187.html?spm=2114.30010308.3.88.rhvHiS&ws_ab_test=searchweb201556_10,searchweb201602_5_10034_507_10032_10020_10017_10005_10006_10021_10022_10009_10008_10018_10019,searchweb201603_6&btsid=b03ba4c7-66c9-4cff-880f-87e61098e5a5 AliExpress] for use in terrariums and BGA soldering stations.
It is difficult to find long, flat heating elements with the correct dimensions (245 mm x 60 mm) but the companion element is of the curved style, readily available from eBay/[http://www.aliexpress.com/item/IR-Ceramic-Heater-Board-240-60MM-220V-230V-250W-White-Flat-Acr-Top-Upper-Infrared-Ceramic/1672912187.html?spm=2114.30010308.3.88.rhvHiS&ws_ab_test=searchweb201556_10,searchweb201602_5_10034_507_10032_10020_10017_10005_10006_10021_10022_10009_10008_10018_10019,searchweb201603_6&btsid=b03ba4c7-66c9-4cff-880f-87e61098e5a5 AliExpress] for use in terrariums and BGA soldering stations.
== Mechanical Specifications ==
Max Material Size: 450mm x 300mm
Max Forming Area: 430mm x 280mm
Max Depth of Draw: 160mm
Overall Width: 650mm
Overall Height: 530mm
Overall Length: 970mm Weight: 75Kg
== Electrical specifications ==
Standard voltage 220-240V
Standard frequency 50/60Hz 
[[Category:Tools_and_Equipment]]

Latest revision as of 11:25, 24 September 2019

Vacuum Former
Formech-300x-pre-refit.jpg
Heats sheets of plastic until soft, then conforms it to a mold using a vacuum pump.
Equipment Information
Status Unknown
Manufacturer Formech
Model 300X
Hackspace Information
Induction Required No
Card RFID Enabled No
Owner Katie Nicholls
[More Info]


The vacuum former is currently out of order and under restoration - it failed its past PAT test

This machine is used to form thin plastic shells around molds, or forms, held on the movable platten. A small vacuum pump is used to evacuate all the air from around the form and to suck the plastic tightly around it. After the plastic has cooled sufficiently the pump can be reversed to "blow" the plastic off the form.

The heating element has been replaced, but it still needs re-certifying as electrically safe.

It also needs a new vacpumnp/motor.

Ceramic heating elements

This flat element arrived with the machine already broken.

A number of heating elements are used to soften the plastic prior to forming. There are two different styles of elements - long thin rectangles used on the front and back edges and slight stubbier ones used in the centre. This allows the inner and outer sections to be turned on independently.

It is difficult to find long, flat heating elements with the correct dimensions (245 mm x 60 mm) but the companion element is of the curved style, readily available from eBay/AliExpress for use in terrariums and BGA soldering stations.

Mechanical Specifications

Max Material Size: 450mm x 300mm

Max Forming Area: 430mm x 280mm

Max Depth of Draw: 160mm

Overall Width: 650mm

Overall Height: 530mm

Overall Length: 970mm Weight: 75Kg

Electrical specifications

Standard voltage 220-240V

Standard frequency 50/60Hz